Try 3 Cases at 50% Off | Full Support Included

Direct-Print Aligners Are Here. Your Patients Will Feel the Difference.

Digiline's UV-blocker-free, shape-memory technology delivers precision-engineered aligners that track predictably, feel comfortable from day one, and require 75% fewer visits. This is what orthodontics has been waiting for.

See the Technology Behind It →

From the makers of Invisalign's original digital models • 70-year clinical heritage • FDA-cleared

90% Thickness Accuracy
vs. 40-60% loss in thermoforming
Zero Sensitivity Reports
UV-blocker-free technology
75% Fewer Visits
Quarterly monitoring vs. monthly

The Physics Problem Thermoforming Can't Solve

For 20 years, we've asked heated plastic stretched over models to deliver consistent orthodontic forces. The result: unpredictable thickness loss (40-60%), rapid force decay (75% in 3 hours), and refinement rates that shouldn't be acceptable.

⚠️

Unpredictable Tracking

Thermoformed aligners lose thickness randomly during forming. You can't control where the tray will be thick or thin—so forces are inconsistent and refinements become routine.

The reality:

  • • 40-60% thickness loss in random areas
  • • No control over force distribution
  • • 30-40% of cases need refinements
  • • Treatment outcomes become guesswork
😳

Patient Discomfort

Conventional aligners deliver extreme pressure for hours (causing pain), then forces drop and stay low. Patients suffer at first, then wonder why movement slows.

The reality:

  • • High initial forces cause day-one pain
  • • 75% force decay within 3 hours
  • • Inconsistent tooth movement
  • • Patient compliance suffers
⏰

Chair Time Burden

Monthly visits to catch tracking issues. Frequent refinements. Attachment management. Your schedule fills with problem-solving instead of new patient growth.

The reality:

  • • 6-8 hours/month on tracking checks
  • • Multiple refinement appointments per case
  • • Attachment placement/replacement time
  • • Lost opportunity for practice growth

Direct-print changes the physics—and the outcomes.

"I've asked all my patients over and over...they all say this is much more comfortable."

— Dr. Bruno Gribel, 3rd-generation orthodontist

Backed by Science. Proven by Heritage.

70-Year Orthodontic Heritage

Three generations of innovation in dental materials and aligner technology. From Park Dental Research to Digiline.

4 Master's Level Theses (London University)

Independent academic validation of direct-print aligner performance, biomechanics, and clinical outcomes.

CT Scan Validation: ±90% Accuracy

Precise thickness control vs. 40-60% random loss in thermoforming. Scientific proof of superior manufacturing precision.

FDA-Cleared Material

Biocompatible resin with <0.1 ppm residual monomer. Exceeds safety standards for intraoral use.

First Direct-Print Aligner Brand (2022)

Pioneering the future of orthodontics with proprietary printer + resin ecosystem.

The Transformation Is Dramatic

See exactly what changes when you move from centralized thermoforming to direct-print

❌ OLD WAY Centralized Thermoforming

  • ❌ Thermoformed over physical models
  • ❌ 40-60% random thickness loss (unpredictable)
  • ❌ 2-3 week turnaround delays
  • ❌ Monthly in-office visits required
  • ❌ 30-40% cases need refinements
  • ❌ Generic force delivery (no control)
  • ❌ Patient sensitivity complaints
  • ❌ Truckloads of plastic waste weekly

✅ NEW WAY Digiline Direct-Print

  • ✅ Precision-engineered from digital files
  • ✅ ±90% accuracy maintained (CT-verified)
  • ✅ Days, not weeks (rapid turnaround)
  • ✅ Quarterly remote monitoring = 75% fewer visits
  • ✅ Fewer refinements (predictable tracking)
  • ✅ Variable-thickness biomechanics (engineered)
  • ✅ Zero sensitivity (UV-blocker-free)
  • ✅ 60g+ waste saved per case

Why Digiline Works: The DAD/DAM Methodology

When you unify digital design and direct-print manufacturing, you unlock advantages that centralized thermoforming simply cannot match.

DAD

Direct Aligner Design

What this means for you:

  • • Engineer forces (not guess)
  • • Grip undercuts with superior anatomical adaptation
  • • Control thickness to the micron
  • • Design around biology, not manufacturing limits

DAM

Direct Aligner Manufacturing

What this means for you:

  • • ±90% thickness accuracy (vs. 40-60% random loss)
  • • Days, not weeks
  • • Vertical integration = no lab dependency
  • • One person operates 4 printers (150 aligners/hour)

⚡ THE DIGILINE DIFFERENCE

We control the entire stack:

  • ✓ Proprietary resin chemistry
  • ✓ Custom-engineered printers
  • ✓ Biomechanical design protocols
  • ✓ Manufacturing processes

When you order from Digiline, every element has been optimized together. That's why we deliver ±90% thickness accuracy, zero sensitivity, and predictable outcomes.

8 Clinical & Engineering Advantages of DAD-DAM

High-level benefits with expandable technical depth for those who want it

Benefit: Better fit and improved orthodontic tooth movement (OTM)

Technical Detail: Direct-print aligners grip undercuts better than thermoformed trays. Fewer attachments required, better expression of OTM due to precise geometry. Direct-print maintains designed shape without thermoforming distortion, resulting in superior tooth contact and force transfer.

Benefit: Enhanced biomechanics with precise control of thickness and forces

Technical Detail: Variable-thickness design protocols enable you to engineer forces instead of guessing. CT scan validation shows ±90% accuracy vs. 40-60% random loss in thermoforming. 1x1mm geometric modification = 60% force increase (50→80g), demonstrating exact biomechanical control.

Benefit: Biocompatible material with ideal force delivery and heat-activated shape memory

Technical Detail: FDA-cleared biocompatible resin (<0.1 ppm residual monomer). UV-blocker-free = zero sensitivity reports. Delivers low, constant ideal force for continuous tooth movement. Heat-activated shape memory (Tg ~60°C) allows reactivation via freeze-drying technology, maintaining force longer than thermoformed aligners.

Benefit: Better comfort, easier insertion and removal, biological considerations

Technical Detail: Zero sensitivity reports (UV-blocker-free resin). Easy insertion whether heated or not. Easy removal reduces patient frustration. Superior anatomical adaptation = improved comfort and compliance throughout treatment. "I've asked all my patients over and over...they all say this is much more comfortable." —Dr. Bruno Gribel

Benefit: More automation, less labor dependency, shorter turnaround

Technical Detail: One person operates 4 printers producing 150 aligners/hour. Highly automated workflow reduces labor costs and human error. Vertical integration (not just "in-practice") eliminates lab dependency. Days not weeks turnaround.

Benefit: Dramatically reduced plastic and resin waste

Technical Detail: 60g+ plastic waste saved per case (aligner waste reduction). Eliminates thermoforming model waste (resin waste reduction). No truckload shipping = reduced carbon footprint. 75% overall plastic reduction vs. centralized thermoforming.

Benefit: Less chair time, fewer refinements, more predictable outcomes

Technical Detail: The most expensive thing in your practice is your time. Less chair time placing/removing attachments (fewer needed). Less chair time with refinements (50% fewer required). Shorter treatment time due to more predictable outcomes from precise force control. Grin® remote monitoring reduces in-person visits by 2/3.

Benefit: Lower costs through fewer refinements and reduced chair time

Technical Detail: Fewer refinements = reduced material and labor costs. Less chair time = higher practice productivity and profitability. Focus on clinical outcomes and workflow efficiency. Compete with offshore pricing at superior quality.

What You'll Achieve with Digiline

Quantified clinical and business outcomes, not just features

Better Practice Economics

Fewer refinements, less chair time, and faster turnaround mean better case profitability. Competitive lab fees without compromising clinical quality transform your aligner economics.

50% Fewer Refinements

Precise force control and predictable outcomes reduce refinements and speed treatment time. ±90% thickness accuracy means cases track as planned from day one.

2/3 Less Chair Time

Grin® remote monitoring + fewer attachments = dramatically reduced in-person visits. Quarterly check-ins instead of monthly. Reclaim 6-8 hours/month for practice growth.

Rapid Turnaround (Days, Not Weeks)

Streamlined direct-print production eliminates weeks of waiting. Start treatment faster, replace lost aligners quickly, and keep cases moving forward without delay.

60g+ Plastic Waste Saved

Sustainable direct-print eliminates thermoforming waste and physical model production. Reduce your practice's environmental footprint while offering patients eco-conscious care.

Predictable Treatment Outcomes

±90% thickness accuracy vs. 40-60% random loss in thermoforming. Clinically superior, fully digital workflow delivers results you can trust and patients can feel.

Complete Workflow: Diagnosis → Planning → Manufacturing → Monitoring

1

Diagnosis

CBCT & DSD smile-photo analysis for precision treatment planning

2

Planning

AI-assisted + orthodontist-reviewed treatment plans with DAD protocols

3

Manufacturing

In-practice direct-printing with proprietary DAM workflow (days, not weeks)

4

Monitoring

Grin® remote monitoring reduces in-person visits by 2/3

Join the First Wave of Direct-Print Orthodontics

✅ This IS for you if:

  • ✅ You want to regain control of aligner economics and workflow
  • ✅ You want to keep product margins in-house vs. surrendering them to labs
  • ✅ You value clinical precision backed by scientific validation
  • ✅ You want to reduce chair time and offer remote monitoring
  • ✅ You're committed to sustainable, waste-reducing practices
  • ✅ You're ready to be an early adopter and innovation leader

❌ This is NOT for you if:

  • ❌ You're locked into long-term vendor contracts
  • ❌ You're not ready to adopt digital-first workflows
  • ❌ You prefer status quo over innovation
  • ❌ You don't have space for in-practice manufacturing

High-volume practices, progressive DSOs, and forward-thinking clinicians are joining the direct-print revolution.

Try Your First 3 Cases at 50% Off

Experience the complete DAD-DAM workflow with full support

What's Included in Your Trial:

✅
CBCT & DSD Smile-Photo Diagnosis
Comprehensive digital analysis for treatment planning
✅
AI + Orthodontist Treatment Plan
AI-assisted planning reviewed by licensed orthodontist
✅
Direct-Printed Aligners (Full Series)
Complete aligner sets manufactured with DAD-DAM methodology
✅
3-Month Supply + Lost-Tray Reprints
Material supply and backup replacements included
✅
Grin® Remote Monitoring Kit
Reduce in-person visits by 2/3 with patient tracking
✅
Training & Onboarding Support
Complete setup assistance and workflow training
✅
Full Technical Support During Trial
Dedicated support team available throughout your trial period

Limited availability for early adopters. Secure your spot in the direct-print revolution.

Common Questions

Biocompatible resin, FDA-cleared, <0.1 ppm residual monomer, UV-blocker-free formulation. Full material data sheet available upon request.

Days not weeks for in-practice manufacturing. Immediate treatment start capability with no shipping delays.

Volume-based pricing available. Product margins stay in-house vs. centralized lab fees. Contact us for practice-specific quote.

Yes, partnership opportunities available for distributors and DSOs. Contact us for detailed partnership information.

Mild to moderate cases, interceptive orthodontics, and pediatric cases. Detailed case assessment included in trial consultation.

50% fewer refinements due to precise force control. Fast in-practice manufacturing when refinements are needed (days, not weeks).

Small footprint printer system. One person can operate 4 printers producing 150 aligners/hour. Full setup guidance provided during trial.

Complete onboarding, workflow training, and ongoing technical support. All included in your trial period.

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Join the Direct-Print Revolution

Early adopters are transforming their practices. Will you lead or follow?